Product Description
We are a prominent entity in this domain, engaged in manufacturing and supplying premium grade Automatic Abrasive Belt Cut To Length Machine. This machine is mainly used for slitting abrasive rolls and also cut the abrasive belt in the required length. Offered machine is made using quality approved material under the supervision of our dexterous professionals at the highly advanced production unit. Provided machine is available in various customized specifications as per clients demand. In addition to this, offered Automatic Abrasive Belt Cut To Length Machine is highly admired among clients due to its fast operational speed and trouble free working.
Technical Specification
- Knife width:600mm
- Cutting method: Shearing
- Cutting angle: Clockwise or counterclockwise ±67 °
- Cutting edge: Rectilinear & wavy
- Installed power: 1KW
- Pneumatic Pressure: 0.7 Mpa
- Bench size (mm):2x0.5x0.8m(LxWxH)
Precision Cutting TechnologyDelivering consistent 0.5 mm per cut, this machine uses an advanced guillotine (with pneumatic or hydraulic options) to ensure every abrasive strip or belt meets exact measurements. The process is fully automated and highly reliable, reducing waste and increasing productivity for high-volume operations.
Intelligent Control and CustomizationThe integrated PLC microcomputer controller with a touchscreen HMI allows users to program specific batch quantities, lengths, and strip dimensions with ease. Suitable for custom jobs, the system supports a variety of abrasive types, grain sizes, backings, and belt specifications for versatile production needs.
Strong Build and Safe OperationConstructed from corrosion-resistant steel and aluminum alloy, this machine is designed for heavy-duty, continuous use. It includes multiple safety features: emergency stops, dual shields, and photobeam sensorscreating a safe, quiet (70 dB) working environment while withstanding demanding industrial conditions.
FAQs of Automatic Abrasive Belt Cut to Length Machine:
Q: How does the Automatic Abrasive Belt Cut to Length Machine ensure precise cutting?
A: This machine guarantees cutting accuracy of 0.5 mm by using an automatic guillotine mechanism monitored through a PLC microcomputer controller and a touchscreen HMI interface. The operator can program exact batch sizes and lengths, minimizing errors and waste.
Q: What abrasive materials and grain sizes can the machine process?
A: It is designed to handle a wide range of abrasive grainsincluding Aluminum Oxide, Zirconia, Silicon Carbide, and Ceramiccovering grain sizes from P24 to P400. Backings supported include paper, cloth, polyester, and combination materials.
Q: When should I use a pneumatic versus a hydraulic guillotine drive?
A: Pneumatic drive is preferred for standard cutting requirements and simpler maintenance, while hydraulic drive is ideal for thicker or harder belts requiring more force and heightened durability. Both options provide optimal results based on your specific material needs.
Q: Where can the machine be installed and what are its power requirements?
A: This machine is suitable for factory floors or industrial workshops. The standard power requirement is 380V, 50Hz, 3 phase, but customization is available based on regional standards. A supply of dry, oil-free compressed air (0.50.8 MPa) is also needed for operation.
Q: What is the typical process for programming and operating the machine?
A: The operator loads a jumbo roll, sets desired batch quantities, lengths, feeding speed, and strip dimensions via the HMI touchscreen, and starts the automated cutting cycle. The PLC manages measurement, feeding, and cutting automatically, with safety features active throughout the process.
Q: How does the safety system protect operators during use?
A: Operator safety is ensured through dual safety shields, an emergency stop button, and a photobeam sensor for over-length detection. These features prevent accidental contact and halt the machine in unsafe conditions.
Q: What are the key benefits of using this machine for abrasive belt production?
A: The machines automation, high cutting precision, customizable settings, and robust construction facilitate rapid, accurate production of abrasive belts, maximizing output efficiency while ensuring worker safety and maintaining excellent product consistency.