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Vitrified Grinding Wheel Moulding Press

Vitrified Grinding Wheel Moulding Press

5000-7000 USD ($)/Set

Product Details:

  • Hardness Adjustable hardness settings for different wheel specifications
  • Chemical Composition Engineered steel with anti-rust treatment
  • Grain Type Aluminum Oxide, Silicon Carbide
  • Toughness High mechanical strength and impact resistance
  • Backing Heavy-duty reinforced steel base
  • Shape Rectangular and circular die configurations
  • Bonding Vitrified Bonding
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Vitrified Grinding Wheel Moulding Press Price And Quantity

  • 0.15 - 7000.00 USD ($)/Set
  • 5000-7000 USD ($)/Set
  • 1 Set

Vitrified Grinding Wheel Moulding Press Product Specifications

  • Heavy-duty reinforced steel base
  • High mechanical strength and impact resistance
  • Varies as per wheel dimensions
  • Engineered steel with anti-rust treatment
  • Adjustable hardness settings for different wheel specifications
  • Aluminum Oxide, Silicon Carbide
  • Vitrified Bonding
  • Customizable as per requirement
  • Rectangular and circular die configurations
  • Automatic Hydraulic Moulding Press
  • High-grade alloy steel
  • Available from 4 to 120 grit

Vitrified Grinding Wheel Moulding Press Trade Information

  • 1000 Set Per Month
  • 30 Days

Product Description

To fulfill the diverse requirements of our valuable clients, we have been engaged in offering supreme grade Vitrified Grinding Wheel Moulding Press. Offered press is highly appreciated among clients due to its trouble free working. This press is made using top-notch quality components under observation our dexterous professionals with cutting edge techniques. The provided press is mainly used for making grinding wheel in industrial places. This press is equipped with a motor and other components to ensure its flawless working. In addition, offered Vitrified Grinding Wheel Moulding Press is safely packed to prevent damage during transit. 

Technical Specification

Model

PRS-P26T200D10

PRS-R8T500D20

PRS-RCT750D50

Grinding Wheel Diameter

Max 250mm

Max 500mm

Max 1250mm

Grinding Wheel Thickness

Max 65mm

Max 200mm

Max 200mm

Grinding Wheel Shape

T1, T4, T6, T11, T12

T1

T1

Structure

Pusher type
Multi-position,  single-mode cavity.

Pusher type
Multi-position, single-mode cavity

Reciprocating type
Multi-position, single-mode cavity

Work Station

20 -26

8

3

Rating Press

100T/125T/150T/200T

300T/400T/500T

400T/500T/600T/750T

Control Mode

PLC control, touch screen display

PLC control, touch screen display

PLC control, touch screen display

Each Leveling Micro-lift

Servo motor, 0.05-3.00mm

Servo motor, 0.05-3.00mm

Servo motor, 0.05-3.00mm

Leveling Mode

Scraper blades and forks rising speed and process can be set freely.

Scraper blades and forks rising speed and process can be set freely.

Scraper blades and forks rising speed and process can be set freely.

Capacity

100-500pcs / 8hours

30-80pcs / 8hours

10-50pcs / 8hours

Operators

1-4persons

1-3persons

2-4persons

Installed Power

15-20KW

25-31KW

28-40KW

Consumption Power

5-8KW

8-12KW

9-15KW

Size(L x W x H)

4500 x 1650 x 2750mm

6000 x 1860 x 2900mm

2800 x 6900 x 2800mm

Weight

4000-7000kgs

15000-19000kgs

15000-24000kgs



Precise Control and Performance

Equipped with a sophisticated PLC-based control system, this press ensures precise parameter management and repeatable results for every molding cycle. The integrated heating plate and adjustable hardness settings enable high consistency and quality across varying grinding wheel types and sizes.


Versatile Applications

Designed to mold vitrified, resin, and magnesite bonded grinding wheels, the press accommodates a range of grain typesfrom aluminum oxide to silicon carbideand supports grain sizes from 4 to 120 grit. Custom die and roll sizes make it suitable for diverse manufacturing requirements.


Safety and Efficiency Prioritized

The machine incorporates vital safety features, such as emergency stop, interlock systems, and comprehensive guarding. Its high-efficiency hydraulic unit and variable production capacity (50150 wheels per shift) make it a reliable solution for distributors, exporters, manufacturers, suppliers, and traders.

FAQs of Vitrified Grinding Wheel Moulding Press:


Q: How does the PLC-based control system enhance the moulding press operation?

A: The PLC-based automatic control system streamlines the molding process by delivering precise command over pressing cycles, temperature, and pressure. This automation minimizes human error, enables fast changeovers between settings, and improves both safety and productivity.

Q: What materials and wheel types can this press handle?

A: This molding press is designed for vitrified, resin, and magnesite bonded grinding wheels. It supports a variety of grain types, including aluminum oxide and silicon carbide, with grain sizes ranging from 4 to 120 grit, and can be customized for different diameters and specifications.

Q: When should I choose semi-automatic versus fully automatic operating modes?

A: The semi-automatic mode is recommended for prototype batches, specific customizations, or when operator control is necessary. Fully automatic mode is ideal for high-volume, consistent production, where minimal human involvement is desired for maximum efficiency.

Q: Where is the Vitrified Grinding Wheel Moulding Press typically used?

A: This press is commonly used in manufacturing facilities that produce industrial grinding wheels, such as those operated by distributors, exporters, manufacturers, suppliers, and traders, particularly in regions like China where high-volume wheel production is in demand.

Q: What is the moulding process using this press?

A: The process involves placing raw materials into a custom die, followed by automatic or semi-automatic pressing under high pressure (40200 tons). The integrated heating plate ensures proper bonding, after which the molded wheel is ejected and ready for post-molding processes.

Q: What are the main benefits of using this hydraulic moulding press?

A: Key advantages include high mechanical strength, adjustable hardness for various wheel specs, robust safety features, rapid cycle times (30-60 seconds), high production capacity, and versatility in wheel shapes and grain types.

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