Product Description
Counted as a reliable firm in this domain, we are engaged in offering quality assured T27A Flexible Grinding Wheel Making Machine. This machine is mainly designed for making grinding wheels in different sizes. Offered machine is highly appreciated among clients due to its hassle free working, user-friendly design, less maintenance, low operational noise, enhanced durability, and fast operational speed. This machine is checked on different parameters for ensuring flawless delivery to clients. In addition to this, offered T27A Flexible Grinding Wheel Making Machine from us in several customized specifications as per client requirements.
Technical Specification
| Grinding wheel diameter | 100, 115, 125mm |
| Grinding wheel thickness | 3.0-7.0mm |
| Grinding wheel Hole | 16/22.23mm |
| Grinding wheel shape | T27 |
| Structure | Pusher type, multi-position, single-mode cavity |
| Workstation | 36/38/40/48/52. |
| Rating press | 100T/125T/200T |
| Control mode | PLC control, touch screen display |
| Mould rotation speed | 30-100R/Min (adjustable) |
| Each leveling micro-lift | Servo motor 0.05-3.0mm |
| Working beat | 6-7sec per grinding wheel |
| Capacity | 4200-4800pcs/ 8 hour |
| Operators | 3-5 persons |
| Installed power | 20KW (including heating power) |
| Consumption power | 6-8KW |
| Size | 4500x1650x2750mm (L x W x H) |
| Weight | 4800kgs |
Advanced Automation for Efficient ProductionThis machine employs a sophisticated PLC control system and user-friendly touch screen, streamlining both setup and operation for consistent output. With selectable fully automatic and manual modes, it adapts to varied production requirements. High automation levels coupled with real-time error detection significantly minimize downtime, while integrated safety features ensure operator protection at every step.
Versatile Manufacturing for Diverse ApplicationsThe T27A Flexible Grinding Wheel Making Machine is engineered to produce grinding wheels using premium abrasive materials and fiber reinforcements. Supporting a wide range of grain sizes (P24P120) and hardness levels, the machine caters to multiple industrial applications. Its flexible design allows the production of both flat and depressed center discs in various roll and strip sizes, fulfilling customized orders efficiently.
Quality and Safety Assured ProductionAn integrated water-cooling spray system reduces heat and maintains dimensional accuracy during high-speed manufacturing. Safety is prioritized with emergency stops, overload protection, and a secure enclosure. The machines refined construction guarantees high impact resistance and chemical stability, delivering consistent quality in every batch and safeguarding the workplace environment with noise levels maintained at or below 75 dB.
FAQs of T27A Flexible Grinding Wheel Making Machine:
Q: How does the T27A Flexible Grinding Wheel Making Machine operate?
A: The machine features a PLC control system with an intuitive touch screen, offering selectable fully automatic or manual modes. Operators can adjust settings for material, disc size, and grain type, while the high automation manages forming, bonding, and cooling without constant supervision.
Q: What are the benefits of using this machine for grinding wheel production?
A: The T27A provides fast, consistent output of up to 2,500 pieces per hour with quality assured by integrated error detection and water-cooling. It improves workplace safety and lowers noise levels through comprehensive safety features and robust construction.
Q: When should the integrated water-cooling system be used, and what is its purpose?
A: The integrated water-cooling spray should be used during all production runs to manage heat generated during bonding and forming, ensuring dimensional stability, longer tool life, and minimizing thermal damage to abrasive materials.
Q: Where can this machine be installed, and what space considerations are necessary?
A: With dimensions of 3500mm 1800mm 2100mm and an approximate weight of 3200 kg, the machine is suited for industrial environments such as manufacturing plants or grinding wheel production facilities. Ensure reinforced flooring and sufficient space for safe operation and maintenance.
Q: What is the process for customizing disc and strip sizes?
A: Customization is achieved through adjustable molds and programmable control settings. Operators input required dimensions on the touch screen, and the machine automatically adapts the forming process to accommodate various strip widths, shapes (T27A flat or depressed center), and customer specifications.
Q: How does the machine ensure operational safety during manufacturing?
A: The machine is equipped with multiple safety features, including emergency stop buttons, reinforced safety enclosures, and overload protection to instantly halt production if an abnormality is detected, thereby minimizing risks for operators.
Q: What types of abrasive materials and grain sizes can be processed?
A: The T27A supports the use of high-grade aluminum oxide or silicon carbide grains with sizes ranging from P24 to P120, bonded with special resin and reinforced fiber mesh to produce medium to hard grinding wheels tailored for demanding industrial applications.