Product Description
To become a leading entity in this domain, we have been engaged in offering quality tested Narrow Abrasive Roll Slitting Machine, which is known for its fast processing speed and less noisy operation. Offered machine is used for slitting rolls of metal, plastic or other material. Provided machine finds its usefulness in construction, manufacturing and metalworking industries. This machine is made using advanced techniques in accordance with the set industry standard. In addition to this, offered Narrow Abrasive Roll Slitting Machine is admired for its robust construction, low power consumption, and user-friendly design.
Technical Specification
- Slitting width: 6-500mm
- Slitting variable speed: 2-10 m/min
- Pneumatic expanding shaft on unwinder and rewinder
- Automatic deviation correction with unwinder
- Electromagnetic variable force control: 25 N.m
- Knife variable setting pressure: 200-800 Kgf
- Slitting accuracy: ±0.5 mm
- Installed power: 1.5 KW
- Pneumatic Pressure: 0.7 Mpa
- Overall machine dimensions: 1.5x1.05x1m(L x W x H)
- Approx. weight: 1100kg
Precision and Flexibility for Abrasive Roll ProcessingThis slitting machine is engineered to deliver exceptional accuracy and consistent performance when converting wide abrasive rolls into narrow strips. It accommodates various backing materials, grain types, and customizable strip sizes, ensuring versatility for different production needs. The advanced rotary or razor slitting blades make it suitable for applications requiring smooth, clean cuts, while the servo-driven feed guarantees minimal material waste and optimal efficiency in industrial settings.
State-of-the-Art Control SystemFeaturing a PLC-based control system with a user-friendly HMI touch screen, operators can conveniently manage and monitor machine parameters. This smart operator interface allows for precise adjustments, recipe storage, and quick switching between different roll configurations. Safety and reliability are prioritized through real-time diagnostics and consistent process control, making it an efficient solution for demanding production environments.
FAQs of Narrow Abrasive Roll Slitting Machine:
Q: How does the Narrow Abrasive Roll Slitting Machine achieve precise slitting of abrasive rolls?
A: The machine combines a servo motor-driven feed with rotary or razor slitting blades, all managed by a PLC-based control panel and HMI touch screen interface. This setup allows for highly accurate positioning and cutting, even at variable speeds up to 90 meters per minute, resulting in consistent and precise narrow strips.
Q: What types of abrasive materials and grain sizes are supported by this slitting machine?
A: It is compatible with a wide range of abrasive papers and cloths, supporting grain types such as aluminum oxide, silicon carbide, and zirconia alumina. The machine can process grain sizes from P24 to P1200, adapting to diverse industrial applications and customer requirements.
Q: When should an operator adjust the slit width or strip size on the machine?
A: Adjustments are typically made when different belt or strip sizes are needed for various end applications. The slit width is easily configurable via the touch screen HMI, allowing quick adaptation between widths as small as 8 mm up to the maximum roll width, depending on production needs.
Q: Where is this machine best utilized within the abrasive manufacturing process?
A: This machine is ideally used in environments where precision slitting of narrow abrasive rolls is essential, such as belt and strip production lines. It is suitable for manufacturers, exporters, and distributors who require high output and consistency in abrasive product sizing.
Q: What is the process for changing abrasive roll materials or grain types during operation?
A: Changing materials or grain types involves loading the new roll with the desired properties (width, grain, backing, bonding) onto the machine. The operator uses the HMI touch screen to select or adjust settings according to the new material, ensuring optimal performance and cut quality.
Q: How does using this slitting machine benefit industrial abrasive producers?
A: Industrial producers gain improved accuracy, higher efficiency, and reduced waste thanks to servo-driven precision and smart controls. The machines adaptability to various materials and custom sizes supports broader product offerings and faster response to market demands.